Kuwunika kwa Ubwino ndi Kuipa kwa Open Die Forging ndi Closed Die Forging

Open die forging and closed die forging ndi njira ziwiri zodziwika bwino pakupanga njira, iliyonse ili ndi kusiyana kosiyana malinga ndi momwe amagwirira ntchito, kuchuluka kwa ntchito, komanso kupanga bwino. Nkhaniyi yerekezerani makhalidwe a njira zonse, kusanthula ubwino ndi kuipa kupereka maziko kusankha yoyenera forging njira.

1. Tsegulani Die Forging

Tsegulani kufa forging amatanthauza njira imene mphamvu ntchito mwachindunji workpiece ntchito yosavuta, ambiri-cholinga zida kapena pakati pa anvils chapamwamba ndi m'munsi cha zida forging kuti deform zakuthupi ndi kukwaniritsa mawonekedwe ankafuna ndi khalidwe mkati mwa chidutswa chopukutira. Njirayi imagwiritsidwa ntchito popanga magulu ang'onoang'ono, ndipo zidazo nthawi zambiri zimaphatikizapo nyundo zopangira ndi makina osindikizira a hydraulic. Njira zoyambira zopangira zida zotseguka zimaphatikizapo kusokoneza, kukokera, kukhomerera, kudula, ndi kupindika, ndipo nthawi zambiri kumaphatikiza njira zowotchera.

Ubwino wake:

1. Kusinthasintha kwakukulu: Ndi oyenera kupanga forgings osiyanasiyana akalumikidzidwa ndi osiyanasiyana kulemera, kuchokera mbali zing'onozing'ono zolemera makilogalamu zosakwana 100 makilogalamu kuti zolemera matani oposa 300.
2. Zida zotsika zofunikira: Zida zosavuta, zogwiritsidwa ntchito nthawi zonse zimagwiritsidwa ntchito, ndipo zofunikira za tonnage ndizochepa. Imakhala ndi nthawi yayitali yopanga, ndikupangitsa kuti ikhale yoyenera kupanga mwachangu kapena pang'ono.

Zoipa:

1. Kuchita bwino kochepa: Poyerekeza ndi kutsekedwa kwakufa kotsekera, kupanga bwino kumakhala kochepa kwambiri, zomwe zimapangitsa kuti zikhale zovuta kukwaniritsa zofunikira za kupanga kwakukulu.
2. Maonekedwe ochepa komanso olondola: Zigawo zopukutira nthawi zambiri zimakhala zophweka, zimakhala zolondola kwambiri komanso zosaoneka bwino.
3. Kuchuluka kwa ntchito: Ogwira ntchito aluso amafunikira, ndipo ndizovuta kuti mukwaniritse makina ndi automation pochita izi.

2. Kutsekedwa kwa Die Forging

Kutsekera kotsekedwa ndi njira yomwe chogwiriracho chimapangidwa ndi kufa pazida zapadera zopangira, zomwe zimapangitsa kuti zikhale zoyenera kupanga zambiri. Zida zomwe zimagwiritsidwa ntchito zimaphatikizapo nyundo, makina osindikizira, ndi makina ena apadera. Njira yopangira zinthu imaphatikizapo kupangira chisanadze ndi kumaliza, ndipo ma dies amapangidwa mosamala kuti apange zojambula zowoneka bwino kwambiri.

Ubwino wake:

1. Kuchita bwino kwambiri: Popeza kusinthika kwachitsulo kumachitika mkati mwa kufa, mawonekedwe omwe amafunidwa amatha kupezeka mwachangu, zomwe zimatsogolera kumitengo yofulumira.
2. Mawonekedwe ovuta: Zotsekera zotsekedwa zimatha kupanga zomangira zowoneka bwino zolondola kwambiri komanso njira zoyendetsera zitsulo, kupititsa patsogolo moyo wautumiki wa magawo.
3. Ndalama zakuthupi: Forgings opangidwa ndi njira imeneyi ndi zochepa Machining allowance, bwino pamwamba pamwamba, ndi kuchepetsa kuchuluka kwa ntchito kudula wotsatira, kumabweretsa ndalama ndalama.

Zoipa:

1. Zida zokwera mtengo: Njira yopangira zojambulajambula imafa yayitali, ndipo mtengo wake ndi wokwera. Kuphatikiza apo, ndalama zogulira zida zotsekera zida zotsekedwa ndizokulirapo kuposa zopangira zida zotseguka.
2. Kuchepetsa kulemera: Chifukwa cha kuchepa kwa zida zambiri zopangira zida, zida zotsekera zotsekedwa nthawi zambiri zimakhala zolemera zosakwana 70 kg.

3. Mapeto

Mwachidule, open die forging ndi yoyenera pazigawo zing'onozing'ono, zosinthika zopanga zinthu ndipo ndizoyenera kupanga ma forging akulu kapena osavuta. Kumbali ina, kutsekedwa kwakufa kotsekedwa ndikoyenera kwambiri kupanga zazikuluzikulu zazitsulo zooneka ngati zovuta. Iwo amapereka apamwamba dzuwa ndi chuma ndalama. Kusankha njira yoyenera yopangira molingana ndi mawonekedwe, zofunikira zolondola, ndi kukula kwa zokopa kungathe kupititsa patsogolo luso la kupanga ndikuchepetsa mtengo.